Laser Cutting

What is Laser Cutting?

Laser Cutting is a fabrication process that uses a thin and focused laser beam to cut and etch materials into custom designs, pattern and shapes as specified by a designer. This non-contact, thermal-based fabrication process is ideal for several materials including wood, glass, paper, plastics and gemstone. For my project, I will be using a 3.5mm Plywood.

Musical Box

I will first design a musical box using the skills I picked up from my Laptop Stand modelling found here.

LibreCAD

In order to laser cut, I first have to import the sketches as .dxf to LibreCAD to collate the sketches into one file. The LibreCAD file is then brought into CorelDraw where I did the final touches and prepare the Laser Cutter by adjusting the settings to cut the Music Box.

collated dxf file

For design, I used the vector art I made here

Machine and Printing Setting

I will be using the Epilog Laser Fusion Pro to cut my Musical Box with the following settings documented below.

fusion pro

Settings

Laser Cutter

Epilog Laser Fusion Pro

Material

3.5mm Plywood

Speed

25

Power

80

Frequency

20

Engrave

Default

Test Piece

Before I begin cutting my Musical Box, I will cut out a 20mm x 20mm test piece. This helps me familiarise on how to operate the Laser Cutter while allowing me to check the tolerance of my cut with the settings I have used.

Using CorelDraw Test piece in laser cutter

End Product

Now that I have learned how to use CorelDraw to cut out a test piece, I can begin cutting the musical box with what I have learned.

Musical Box

With the Musical Box completed, it concludes my first Laser Cutting project in this elective and I have learned how to take 3D models from Autodesk Fusion into Laser Cut model.